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Deciphering Ceramic Silicone Rubber: High-Performance Materials Drive Industry Growth

2024-04-30
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In the era of rapidly developing technology, there are numerous innovations in the field of material science. Among them, ceramic silicone rubber, as one of the new materials, is gradually becoming the focus of attention in various industries. With its unique performance characteristics and wide range of applications, this material brings new possibilities for engineering technology.

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What is ceramic silicone rubber?

Ceramic silicone rubber is a new material prepared by adding special filters to a silicone rubber matrix. It maintains the basic properties of silicone rubber at room temperature but transforms into an inorganic ceramic material at high temperatures, exhibiting unique properties such as excellent fire protection, outstanding flame resistance, superior thermal insulation, exceptional electrical insulation, and outstanding chemical resistance. Additionally, it maintains stable mechanical properties in various extreme environments, providing a reliable application solution for industry. One of its typical applications is in cable insulation layers, fire protection layers, or sheath, improving the fire resistance rating, corrosion resistance, and electrical insulation of cables.

 

Futureway Ceramic Silicone Rubber: Continuously expanding the boundaries of material applications and empowering customers with innovations

Futureway Technology is devoted to building an advanced silicone material technology platform. Through technological advantages in the fields of ceramic, flame resistance, foaming, and surface modification, and based on customers' actual application needs, we have developed ceramic silicone rubber for high-temperature insulation, fire protection, fire impact resistance, and high-temperature thermal insulation, providing customers with reliable solutions.

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Futureway TIX Series Silicone

Futureway first-generation ceramics silicone rubber: excellent high-temperature insulation, fire protection and fire impact resistance.

The successful development of Futureway's first-generation ceramic silicone rubber has provided excellent solutions for high-temperature insulation, fire protection, and fire impact resistance applications. Among them, TIX-10 and TIX-30 have excellent high-temperature insulation and fire protection performance. When these materials are exposed to high-temperature flame combustion, they can rapidly ceramic and form a dense ceramic layer. This unique phase change mechanism gives the products excellent fire resistance, which can withstand flame temperatures above 1,000°C and protect sensitive components from fire damage. Currently, they have been widely used in applications such as high-temperature insulation for power battery pack trays, high-temperature insulation for busbars, insulation for module end plates/side plates/top covers, and fire prevention

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TIX-20 fireproof composite silicone rubber is designed for extreme conditions involving high-temperature flames and metal particle blast. When exposed to high-temperature flames or metal particle blast., TIX-20 can quickly form a hard ceramic layer, providing excellent flame resistance and fire protection performance. It can withstand flame temperatures of at least 1300°C and resist the burn-through of flames, thus protecting important sensitive components and passenger safety. TIX-20 has gradually become one of the mainstream application solutions for battery safety.

Futureway second-generation microcrystalline ceramics silicone rubber: excellent high-temperature thermal insulation

On the path of continuous innovation, Futureway never stops. For high-temperature insulation applications, Futureway has launched the second-generation products - the TIF series with microcrystalline ceramization technology, dedicated to providing customers with innovative solutions for high-temperature insulation

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Futureway TIF Series Silicone

The microcrystalline ceramicized series products, TIF-15 and TIF-25, do not completely ceramicize immediately at high temperatures, but first form a microcrystalline ceramic layer. This unique microcrystalline ceramic layer endows the products with excellent thermal insulation, and the ceramic phase transition time is also greatly extended, which can effectively block and delay heat propagation. Currently, the TIF series products have been widely used in thermal insulation applications between electric vehicle battery cells, energy storage systems, and other areas, providing a highly reliable protection solution for battery safety

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TIF series thermal insulation curve (600℃,  10 minutes)

In addition to excellent thermal insulation, the TIF series products also have outstanding mechanical properties. They are designed and developed with special consideration for customers' actual application needs, featuring wide compression force range and low compression set enabling them to adapt to various complex application conditions, greatly improving the application boundaries and fields of materials, proposing feasible solutions for more industries and applications.

As an innovative material, ceramic silicone rubber shows a broad application prospect in various fields due to excellent fire resistance and insulation properties. With the continuous development of science and technology, it is believed that ceramic silicone rubber will bring more surprises and possibilities to society. Futureway will continue to expand the performance and application boundaries of ceramic silicone rubber materials, and based on the advantages of its unique technology platform, explore and develop more innovative products and application solutions, striving to drive the continuous progress of industries and society with new materials and solutions.

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