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Cushioning between Cells

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Cushioning between Cells

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Cushioning between Cells

Cell-to-cell cushioning is essential for enhancing both the safety and durability of battery systems.
By creating a stable buffer layer between cells, cushioning materials effectively absorb structural tolerances, provide space for cell expansion, and reduce the impact of vibration and shock during vehicle operation. This significantly improves the long-term durability and overall safety performance of the battery pack.

<p>Key Factors in Solution/Material Selection</p>

Stress relaxation

maintains stable rebound force

Compressibility

provides sufficient space for cell expansion

Compression set resistance

ensures long-term reliability

Cushioning for Prismatic Cells

Futureway’s FL Series solid silicone rubber strips are ideal for prismatic cell-to-cell cushioning.
They offer excellent shear strength to meet the strict demands of automated cell handling and assembly, while providing effective cushioning to ensure adequate expansion space during charging and discharging cycles.

Cushioning for Pouch Cells

For pouch cell cushioning applications, Futureway has developed the CC-40 Cell Cushioning Foam. This material delivers a stable rebound force within a defined compression range, offering an ideal cushioning solution for pouch cells and ensuring reliable protection under various operating conditions.